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ION
EXCHANGE SYSTEMS FOR
METAL
RECOVERY, DEIONIZING AND RECYCLING


Ion
exchange exchange system have a wide variety of uses including
softening, deionization, water recycling and heavy metal removal
and recovery from wastewater. Remco Engineering systems are fully
automated with remote access available for monitoring and control
(see system controls). Each system is
custom designed for the application and monitored for several
months after the installation to ensure correct operation.
1. SKID MOUNTED ION EXCHANGE (DEIONIZATION)
SYSTEMS AND METAL RECOVERY ION EXCHANGE SYSTEMS
Skid mounted Metal Recovery Ion Exchange and Deionization systems
are fully integrated, compact, units for consolidated effluent
streams of 6-700+ gallons per minute. Highly integrated systems
run continuously even during regeneration. There are no columns
to move or manual valves to turn. Regeneration is fully automatic.
"No Fault" regeneration system monitors the amount of
regenerant added to ensure complete regeneration. Our top-of-
the-line systems feature fast installation, breakthrough detection,
and multiple metal separations. Fully automatic systems are available
that detect breakthrough, start the regeneration automatically,
and alarm if any error is encountered.
2. MINI-MRIX SYSTEMS 
Skid mounted are complete units without integrated regeneration.
These systems are suitable for treating small groundwater and
runoff waste water where the metal loadings are low and it is
cost effective to load up the resin or media and then dispose
of it rather than regenerating it. Options include any resin or
adsorption media. All systems are custom configured so there is
no one size fits all applications.
3.
BASIC ION EXCHANGE SYSTEMS (For
polishing wastewater, metal removal, compliance)
Basic Ion eXchange systems(BIX) feature integrated effluent conditioning
(pH and ORP), optional breakthrough detection, and our optional
"sumpless pump" eductor. The skid mounted systems have
an integral 150-200 gallon fiberglass tank with recirculation
pump, pH/ORP controls, level interlocks and high level alarming.
Generally mounted on a 3'6" x 4' skid, the compact system
provides full preconditioning and buffering for 2-10 gpm flow
rates. Media, carbon and resin columns are modular and connect
to a central manifold. Adding columns increase the flow capacity
for low cost upgrading of the system. Regeneration is accomplished
by either a P-SIX(TM) regeneration module or a simplex regeneration
module mounted on the BIX skid. Columns and media filters are
backwashed and regenerated automatically once connected to the
regeneration modules.
4.
SIMPLEX ION EXCHANGE SYSTEMS. (Have your own bottle
service. Central regeneration system with multiple resins columns)
Individual components are sold separately with an automatic regeneration
module to minimize water and regenerant use. Prepackaged resin and
columns, sand filters, carbon filters, and pumps provide a low cost
method of metal recovery and/or DI water recirculation. Low flow
and/or point source applications with minimal suspended solids are
the best application for this type of system. The simplex regeneration
module is the lowest cost and most effective method of regenerating
small ion exchange bottles available. Featuring a programmable controller
and all air operated valves, we give you the regeneration program
used on our $100-200,000.00 units at a very reasonable cost. Using
eductors (venturi) or optional pumps to add regenerate to the columns,
the system is compact and efficient in its use of rinse water and
regenerant.
5. POINT SOURCE ION EXCHANGE SYSTEMS
(Compact units for gold recovery, polishing wastewater or recycling
small tanks)
The original, integrated, Point Source Ion eXchange system (P-SIX(TM)).
A low flow (2-4 gpm) integrated system with collection sump, pump,
pH adjust, resin and columns. The PSIX(TM) regeneration module is
a full featured system with integrated regenerant recirculation
and rinsewater collection tanks. Together, the collection module
and the regeneration module provide a low cost integrated solution
for low flow, point source recovery streams.
The
P-SIX(TM) regeneration module is the big brother to the simplix
regeneration module, expanding on the concept and further integrating
its functions. The system features holding tanks for the regenerant
and rinse water, magnetic drive pumps for regenerant recirculation
and rinse dumping, and optional integrated plate-out units for
metal recovery.
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